Manufacturing of 3- Ply Surgical Masks

A face mask can protect you from various airborne infections such as the COVID19 virus, influenza, and other respiratory infections. It's critical to understand how a 3 ply surgical mask manufacturer create an effective surgical masks, as masks will be critical in keeping us all safe during the COVID 19 epidemic.



Continue reading to learn more about how the face mask produces machine works and how are they produced at a 3-ply surgical mask factory.

Materials for mask fabrication

3- ply surgical mask are made from a type of nonwoven fabric. Nonwoven fabric is a web of interlaced strands effectively wrapped together and produced from fibres.

Nonwoven textiles are often utilised in 3- ply surgical mask because they allow for good breathability while preventing the spread of dangerous microorganisms. Polypropylene is the most popular material used in 3-ply surgical mask factory.

Machine for producing masks for the face

Making a disposable face mask is now quick, automatic, and simple. And is usually done with help up of a masking equipment. This also speeds up the procedure.

It automates the entire process and produces a uniform mask less than manual manufacture. The following is the technique for using the face mask producing machine.

Entry of materials

The raw materials must be entered first. Unwound material is bundled into a material flow and drawn into the production process.

Process of folding 

The raw materials are packed and passed through the machine before being folded in the next stage. The fabric is pleated due to the way the machine folds it. All 3-layer 3- ply surgical mask have these wrinkles. The equipment employs ultrasonic welding to form a seam at the end of the mask after the pleats have been folded into it. Mechanical vibrations are used to soften or melt the material and generate seams in this weld.

The mask is cut to fit the size.

After the welding process, the mask should be cut to the proper size. Before this happens, the material is still hanging on the raw material spool. The masks are cut to the size of the individual masks and transported by the mask making machine to the next station on the machine.

 Adding the Ear loops

The next step in the masking process is to attach the ear loops to the edges. In this mechanical part, ear hook attachments are automatically supplied to both sides of the mask and ultrasonically welded to the mask.

Stack the finished masks

The mask is ready! The manufactured masks are stacked on the stack in the mask-making machine's final step. The number of masks on each stack is programmed into the machine and stacked correctly. The masks are then manually or mechanically packed and ready to use after the machine has stacked the masks.

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